We work only with organic plant based materials to create our formulations at Krya. So we take the process of sourcing and building relationships with our farms very seriously. Every single raw material we source is traceable. And we have a name and a face to match this source.
Traceability is important for many reasons. For one, natural materials have glorious variations depending upon the rain, soil conditions etc. Traceability helps us understand how the final Krya formulation performs.
A direct relationship with the farmers helps us practise fair trade, as we bypass middlemen and traders, and pay the farmer directly.
Because of the perishable nature of the materials we use, a direct relationship with the farm enables us to process them in a precise and timely manner to ensure optimal performance. For example, Fruit peels, especially those sourced from organic farms are extremely rich in aromatic essential oils. But if they are not shade dried carefully under low temperatures, these essential oils can evaporate removing all the aroma. And if they are not dried carefully, the peels can catch mildew and fungus before they reach our factory in Chennai.
Of course, an important, unstated reason for our farm trips is the inspiration it gives us. The beautiful environs of an organic farm or a plantation inspires us and reminds us of the reason why we do our work at Krya. To help keep these beautiful patches of land clean, and green, and perhaps lead a similar change in our crowded, not so green urban spaces.
The icing on the cake is the wonderful, like minded people we get to meet. The organic farmers we meet are committed to their vision, and have stuck to poison free farming through the lows and highs of the agricultural cycle. None of the challenges they continue to face, dampen their spirit and they continue to inspire us with their enthusiasm, positivity and reverence for the land.
Our farm and plantation trail had us exploring sources of organic cotton fabric and medicinal herbs. And took us to Krac-a-dawna farm, started by its custodians, Juli and Vivek Cariappa.
Vivek and Juli met as students at the Delhi University. Juli tells me that she always wanted to be a farmer, and so in 1986 the two of them at ages 20, and 21, decided to live off the land in their own piece of land just off Mysore.
A loan helped them purchase a barren piece of land with four trees, a cow, a dilapidated hut and a stream. Today this humble beginning has grown into a beautiful, verdant, 30 acre farm which produces 30 kinds of crops including organic cotton and the farm produce includes value added products like organic cotton garments which have been designed by the family, and dyed in house using natural plant based dyes, organic food products like jams jellies, butters, marmalades and pickles and personal care products like soap and bathing aids.
Vivek is a Krishi Pandit awardee, and Juli has played a central role in the initial years in drafting the Organic standards document to help certify farms for the OFAI.
Krac-a-dawna’s organic cotton is especially relevant to our continuing series on sustainable fabric. Juli and Vivek grow their own cotton which is a hybrid of Indian and Caribbean cotton which is grown because it is long stapled, soft cotton.
The feel of this fabric is outstanding, and Juli and Vivek get this cotton woven into many finishes including honeycomb waffle for towels and airy, light voile that gets made into flowing skirts.
The mechanised handloom & the master weaver
A conversation with Vivek and Juli leaves us feeling edgy and unsettled when we discuss the state of textiles and organic food produce in India. Krac-a-dawna’s organic cotton is sent to weavers to be woven in a powered handloom, which is a modified, “slightly mechanised” version of a handloom. This is easier on the weaver compared to a pure handloom, and allows each weaver to run 2 – 3 looms at a time, improving their wage earning capacity and productivity. Most importantly for the Cariappas, this frees the weaver from the master weaver, who is the first middleman we encounter in the textile world. Typically, a master weaver controls the output of several weaver families and often pays them a fixed wage and controls their output.
In many villages, master weavers are moneylenders, into whose debt weavers are trapped in exchange for funds to procure raw material or improve their looms. As a result, their output is forever tied to the moneylender who in this case acts as the master weaver, sourcing fabric at low rates from the indebted craftsmen.
We have spoken about the problems around powerloom and availability of hank yarn at length in India. Our conversation with Juli reveals another unknown fact about powerloom weaving.
Beef tallow and yarn sizing
Handloom weavers strengthen the yarn by dipping it into a mixture of starch derived from plant material like arrowroot and tapioca. This process, called sizing, helps give a protective coating to the yarn as it is woven, and helps keep in place during the weaving process.
The speed of powerloom weaving is so high that sizing the fabric is not enough. Instead, mutton fat or beef tallow is used to grease the machine and sizing is done using imported starch, typically from GM corn.
Powerloom sizing of fabric is not an organic process, as it is in handloom weaving. In handloom weaving, sizing is done from left over starch which comes from the rice or tubers that the weavers eat. In contrast, powerloom sizing uses nearly 1.6 Kg of firewood to heat and prepare the starch for every kilo of cotton.
Juli and Vivek call this whole value chain of conventional textile fabric, “violent”. It is harmful to our environment and eco system, and robs us of our seed sovereignty.
Say NO to GMO
The war against GMOs is active and all over Krac-a-dawna. The labels which I help Juli stick onto the jam bottles reminds us to “say no to GMOs”. Vivek and Juli’s bookshelves and work apart from stewarding their farm include monitoring and being a part of several action committees to recommend next steps in suicide belts like Vidharba.
This activism is not restricted to GMOs alone. Juli is a licensed homeopath, and has eschewed vaccinations for her children. The farm animals are treated by Juli and her second son Azad using only gentle homeopathic medicines. Her bookshelves are filled with treatises on nutrition, making bread ,tofu and soaps, and have helped the residents of Krac a dawna stay completely self sufficient.
As we sit down to eat a fresh nutritious lunch made from scratch from the produce grown on the farm, Vivek proudly tells us that everything except the salt in our meal was grown and prepared on their farm.
The quest for self sufficiency
In a strange way, our series on sustainable fabric mirrors our quest for self sufficiency as well. Our nation once clothed the world, and was responsible for providing fabric for the entire world, exquisitely made, tailored and dyed. Our weavers were master craftsmen who occupied an important place in society. The sophistication of our textile produce was vast. The germplasm of our cotton was vast and varied and different parts of India produced different types of cotton. The linkages in our textile world were strong and every part of the textile producing chain was linked to both upstream and downstream. We used every single resource available to us from the dung produced by our cattle to the leaves, fruits and seeds to colour, strengthen and polish our fabric.
And yet here we are today. 93% of India’s cotton is now genetically modified BT cotton. Vivek and Juli Cariappa maintain that the cotton germplasm across our country has been contaminated by BT, so much of the balance 7% cotton is also suspect. They tell us that UAS –Dharwad is the only source for uncontaminated cotton germplasm today. The path of Bt Cotton is violent and unsustainable. The cotton belt in India is marked in red by waves of farmer suicides. The handloom industry which would weave this cotton into fine fabric is languishing, underpaid and under supported. The dyeing industry has morphed into a chemically derived industry polluting our water, soil and air.
Krac-a-dawna’s model is a beacon of hope for us as we walk along the cotton trail. It tells us that it is possible to wear sustainable fabric. And that there is passion, joy and science in its production, as much there is in its wearing.
Krac-a-dawna’s sustainable cotton garments & farm produce can be bought from Elements, Cochin and Casablanca, Pondicherry. Vivek and Juli also sell directly to groups of families who can guarantee a bulk order of atleast Rs.10,000 and above – in this case, you could also buy their organic rice, pulses, jaggery and fresh produce. Juli Cariappa also makes a great range of jams, jellies, marmalades, pickles and soaps.
The minimum bulk purchase quoted above depends upon where you stay in relation to their farm. The farm is in a remote location off Mysore, with little connectivity, so sending small parcels is not an option for Krac-a-dawna.
Vivek and Juli Cariappa may be contacted at email@example.com .
This post is a part of our continuing series on Sustainable fabric and India’s textile traditions. The rest of our series can be read here:
- Our introductory post on the sustainable fabric series
- On the One Person Satyagraha and why you should start one
- On the environmental and human health hazards of chemical dyes
- The primer to sustainable Indian fabric is here
- The first part of the textile traditions of India that suit Spring and Summer is here
- The second part of the textile traditions of India that suit Monsoons and Winter is here.
- Our post interviewing Lata Ganapathy-Ravikiran on Handloom love and why she chooses to support this industry is here.
- Our post on the warped state of Handlooms in India and what ails the sector is here.
- Our post on the dangers and all pervasiveness of Bt Cotton is here .
- Our post on Onam, the Mundum neriyathum and wearing your culture is here.
- Our post on the Sustainable Fabric Workshop conducted at the Green Bazaar exploring natural dyes is here.
- Our post with notes on Kalakshetra’s Natural dyeing workshop and a guest post by Kavita Rayirath of Indian by design on inspiring Handloom appreciation is here.
- Rashmi Vittal of Little Green Kid’s guest post on why organic cotton is so essential for everyone can be found here.